Tesla Recalls more than 46,000 Cybertrucks Over Exterior Panel Issues in 2025

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Tesla’s highly anticipated Cybertruck has hit a snag. In March 2025, the electric vehicle (EV) giant announced a recall for its futuristic pickup truck due to exterior panels that reportedly fall off during operation. This recall has sparked discussions about quality control and the challenges of producing such a unique vehicle. Let’s dive into the details of the recall, its implications, and what it means for Tesla and its customers.

The Recall: What Happened?

Tesla issued a voluntary recall for the Cybertruck after reports surfaced that exterior panels were detaching while driving. The issue appears to stem from improper adhesion or fastening of the stainless steel panels, which are a hallmark of the Cybertruck’s unconventional design. Owners reported panels coming loose at high speeds, posing potential safety risks and raising concerns about the vehicle’s durability.

This recall affects a significant portion of the Cybertruck fleet produced in late 2024 and early 2025. Tesla has assured customers that the issue can be resolved through a free repair at authorized service centers, where technicians will reinforce the panels to ensure they remain securely attached.

Tesla Cybertruck are seen parked at a dealership
Tesla Cybertrucks are seen parked at a dealership Wednesday, March 12, 2025, in Plano, Texas. 
Julio Cortez/AP. Credit: CNN

Why This Matters

The Cybertruck is one of Tesla’s most ambitious projects, featuring a radical design and cutting-edge technology. However, this recall highlights the challenges of mass-producing such a unique vehicle. The stainless steel exoskeleton, while visually striking, has proven difficult to manufacture at scale without compromising quality.

For Tesla, this recall is a test of its reputation for innovation and reliability. While recalls are not uncommon in the automotive industry, they can still dent consumer confidence, especially for a vehicle as high-profile as the Cybertruck.

What Owners Should Do

If you own a Cybertruck, Tesla will notify you via email or the Tesla app if your vehicle is affected by the recall. The company has stated that the repair process is straightforward and should take less than a day to complete. In the meantime, owners are advised to avoid driving at high speeds or in adverse weather conditions until the issue is resolved.

The Bigger Picture: Tesla’s Quality Control Challenges

This isn’t the first time Tesla has faced quality control issues. Over the years, the company has dealt with recalls related to software glitches, faulty components, and build quality concerns. While Tesla has made significant strides in improving its manufacturing processes, the Cybertruck’s unique design presents new challenges that the company is still working to overcome.


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